Pune's industry is dominated by automobiles, auto components, engineering, electronics, pharma and logistics. Plants in Chakan, Talegaon and Ranjangaon run multiple shifts, use forklifts and AGVs, and must meet strict customer audits on 5S, safety and cleanliness. The floor is a big part of that picture.
Our team serves Pune directly from our manufacturing base in Nashik, which is a short drive away. You get material straight from the factory, our own application crew and technical support from the people who formulate the products.
Pune industrial belts we serve
| Industrial area | Main industries | Floors we usually install |
|---|---|---|
| Chakan MIDC (Phases I–IV) | OEM auto plants, tier-1 suppliers, warehousing | 2–3 mm self-levelling, forklift lanes, line marking |
| Talegaon MIDC | Auto, electrical, packaging, logistics | Self-levelling, ESD, warehouse floors |
| Bhosari & Pimpri-Chinchwad | Engineering, fabrication, machine shops | Epoxy mortar, oil-resistant coatings |
| Ranjangaon MIDC | Consumer goods, food, auto | Food-grade epoxy, PU concrete, anti-skid |
| Kurkumbh MIDC | Chemical and pharma (API) | Chemical-resistant epoxy, ESD floors |
| Shirwal, Khed City, Sanaswadi | Auto ancillaries, warehouses | Heavy-duty self-levelling, joint repair |
| Hinjewadi, Hadapsar, Kharadi | IT parks, labs, data centres, showrooms | Decorative epoxy, ESD, parking coatings |
Epoxy flooring for Pune's automobile plants
The auto sector sets the toughest floor standards in Pune. Assembly lines, machine shops, paint shops and parts stores each need a floor that can handle:
- Oils, coolants and hydraulic fluids dripping from machines every day.
- Forklifts, tuggers and AGVs moving along fixed routes, which wear lanes fast.
- Dropped components and fixtures that chip weak floors.
- Strict visual standards with clear walkways, cell marking and colour coding.
- Customer and IATF audits that check cleanliness and safety.
For machining areas we usually recommend a 2–3 mm solvent-free self-levelling epoxy with an oil-resistant finish. For press shops and heavy assembly with dropped loads, a 4–6 mm epoxy mortar works better. AGV routes need a very flat floor and durable marking, so we focus on surface levelling and wear-resistant top coats there. For areas near open shutters and sunlight, we finish with a PU top coat to stop yellowing.
Other industries we serve in Pune
Pharma & API
Seamless cleanroom floors with cove skirting, chemical-resistant floors in Kurkumbh. Read more
Food & beverages
Hygienic, anti-skid and PU concrete floors for wet and hot areas. Read more
Warehousing
Forklift-grade floors, joint repair and line marking. Read more
Electronics & data centres
ESD epoxy floors with earthing to control static.
Floor problems we commonly see in Pune plants
When we survey factories around Pune, the same problems come up again and again. Knowing them helps you plan the right repair.
| Problem | Usual cause | Our fix |
|---|---|---|
| Coating peeling in machine areas | Oil-soaked concrete under the coating | Deep degreasing, cut-out of soaked concrete, oil-tolerant primer |
| Floor worn through in forklift lanes | Thin paint coat used instead of screed | 2–3 mm self-levelling or mortar in traffic lanes |
| Bubbles and blisters on ground floor | Rising moisture, especially after monsoon | Moisture testing and moisture-tolerant primer |
| Cracks along joints | Joints coated over without treatment | Joint repair and flexible filling before coating |
| Yellowing near shutters | Sunlight on epoxy | UV-stable PU top coat |
| Slippery floors near wash areas | Smooth gloss finish in a wet zone | Anti-skid broadcast finish |
Pune weather and how it affects flooring
Pune has a strong monsoon from June to September, when humidity stays high for weeks and ground slabs absorb moisture. Winters are cool at night, and summers are hot in sheet-roofed sheds. Each of these affects how resin floors are laid:
- Monsoon: high humidity can cause a white haze (blushing) on epoxy. We check dew point before each coat and use suitable primers on damp slabs.
- Winter nights: curing slows down below about 15°C, so we allow more time before opening floors to traffic.
- Hot summers: pot life becomes shorter, so mixing and application are planned in smaller batches and cooler hours.
Planning around the weather is one reason it helps to work with a team that does this every season in Maharashtra.
Parking, showrooms and commercial floors in Pune
Pune's growing residential and commercial projects also need durable floors. For basement and podium parking we install anti-skid epoxy or PU parking systems with ramp texture and bay marking. For car showrooms and service centres, we install glossy, oil-resistant self-levelling floors that look premium and handle vehicle movement. For labs and data centres in Hinjewadi and Kharadi, we provide ESD and dust-free epoxy floors.
Epoxy flooring rates in Pune (2026)
| System | Thickness | Indicative rate (₹ / sq ft) |
|---|---|---|
| Epoxy floor coating | 200–300 micron | ₹45 – ₹70 |
| High-build epoxy coating | 400–500 micron | ₹65 – ₹95 |
| Self-levelling epoxy | 1 mm | ₹80 – ₹115 |
| Self-levelling epoxy | 2 mm | ₹115 – ₹165 |
| Self-levelling epoxy | 3 mm | ₹155 – ₹215 |
| Epoxy mortar | 4–6 mm | ₹185 – ₹300 |
| ESD epoxy | 2 mm | ₹165 – ₹250 |
| PU concrete | 6 mm | ₹230 – ₹330 |
For Pune projects, very small areas may include a mobilisation charge, while larger areas (above about 5,000 sq ft) are quoted at highly competitive per-sq-ft rates. Rates also depend on surface preparation, crack and joint repair, moisture, and whether the work is during shutdowns or night shifts.
Material supply for Pune applicators and contractors
Many Pune plants already have trusted civil or flooring contractors. If you prefer your own team to apply, we can supply material directly from our factory, including:
- Epoxy primers: SP CONPRIME 72, 73 and 76.
- Thin film coating: SP TFCOAT 710.
- Self-levelling screeds: SP SLSCREED 821, 822, 811 and 812.
- Self-levelling toppings: SP FLOTOP 851, 852, 8500 and food-grade 855 FG.
- Epoxy-PU top coat: SP EPUTOP 850.
Every product comes with a technical data sheet, and our team can guide your applicators on site for the first job.
How a Pune project runs
- Enquiry and drawings. Share your layout, area, photos and the type of traffic and chemicals used.
- Site visit. Our technical team visits your Pune site to test moisture and hardness and check cracks, joints and levels.
- Proposal. You get a written proposal with system, thickness, products, time plan and price.
- Sample patch (optional). For large projects, we can lay a sample area for approval of colour and finish.
- Execution. Grinding, repairs, priming, screed and top coat by our crew, planned around your production.
- Quality checks. Thickness, finish and, for ESD floors, resistance readings are recorded.
- Handover and support. Cleaning guidelines, warranty terms and follow-up visits.
Typical timelines for Pune factories
| Project size | System | Typical working days |
|---|---|---|
| 2,000 sq ft | Epoxy coating | 2–3 days |
| 5,000 sq ft | 2 mm self-levelling | 4–6 days |
| 20,000 sq ft | 2 mm self-levelling | 10–15 days (zoned) |
| 50,000 sq ft+ | Mixed systems | Planned in phases with multiple crews |
After application, floors are usually ready for walking after about 24 hours, for light vehicles after about 3 days and for full forklift traffic after about 5–7 days, depending on temperature.
Questions to ask any epoxy contractor in Pune
- Is the material your own, or bought from a dealer? Who will honour the warranty?
- What is the final dry thickness, and how will you prove it?
- Will you grind or shot blast? (Cleaning and painting is not enough.)
- How will you repair joints so the floor does not crack along them?
- Can you show floors in Pune or nearby that are at least two years old?
- Will the system resist the specific oils and chemicals in my plant?
What to share before a site visit
To give you an accurate quote quickly, please keep these details ready when you call or WhatsApp us:
- Total area in sq ft, and a simple layout or drawing if available.
- Photos of the floor, including cracks, joints, oil patches and damaged spots.
- Type of traffic: people, hand trolleys, forklifts (rubber or hard wheels) or AGVs.
- Chemicals, oils or liquids that fall on the floor, and how the floor is cleaned.
- Whether the area has sunlight, water or high temperature.
- Your preferred colour, finish (gloss or matt) and target completion date.
- Available working windows, such as Sundays, night shifts or a planned shutdown.
With this information, our team can suggest a system before the visit and use the visit only to confirm site conditions.
About Swaraj Polycoats
Swaraj Polycoats was founded in 2008 by Mr. Bhagwan Dhumal, who has more than 21 years of experience in industrial coatings. We are an ISO 9001:2015 certified manufacturer based in CIDCO, Ambad, Nashik, making epoxy flooring, PU flooring, epoxy paints, PU paints, primers and specialty coatings. We serve customers across Maharashtra, Gujarat and other parts of India. For projects near our base, see our Nashik epoxy flooring page.
Epoxy flooring in Pune: FAQs
Do you have a team for epoxy flooring work in Pune?
Yes. Our application crews travel from our Nashik base to Pune projects in Chakan, Talegaon, Bhosari, Pimpri-Chinchwad, Ranjangaon, Kurkumbh, Shirwal and the city areas. Site visits are scheduled on request.
What is the epoxy flooring cost per sq ft in Pune?
Indicative 2026 rates in Pune are about ₹45–70 per sq ft for a 200–300 micron coating, ₹115–165 for 2 mm self-levelling epoxy and ₹185–300 for 4–6 mm epoxy mortar. The final rate depends on area and floor condition.
Which epoxy floor is best for an auto component plant in Chakan?
For most machining and assembly areas, a 2–3 mm solvent-free self-levelling epoxy with oil-resistant finish and line marking works best. Press shops and heavy drop zones need 4–6 mm epoxy mortar.
Can you supply only material in Pune?
Yes. As the manufacturer, we supply primers, screeds, toppings and top coats in bulk to Pune contractors and plant teams, along with technical data sheets and application guidance.
Is there a minimum area for Pune projects?
There is no strict minimum, but small areas may include a mobilisation charge for travel and equipment. Areas above about 5,000 sq ft get the best per-sq-ft rates.
Can you work during our plant shutdown in Diwali or year-end?
Yes. Many Pune plants plan flooring during Diwali or year-end shutdowns. We plan crews and material in advance so the maximum area is completed within the shutdown, and we give a day-wise schedule before work starts. Book early, because shutdown periods are busy.
Do you provide warranty on epoxy flooring in Pune?
Yes. When we supply and apply the system, the warranty covers both material and workmanship. The period depends on the system, thickness and site conditions, and is mentioned clearly in the written proposal.
Can epoxy flooring be done for AGV routes?
Yes. AGV routes need a flat floor, wear-resistant finish and marking that does not peel. We correct levels where needed, lay a 2–3 mm self-levelling epoxy and use durable marking compatible with the AGV guidance system. Share your AGV supplier's floor specifications at the survey stage.
How quickly can you visit a site in Chakan or Talegaon?
Site visits in the Pune belt are usually arranged within a few working days of your enquiry. Sharing photos, the area and your layout on WhatsApp beforehand helps us bring the right testing equipment and samples.
Is epoxy or PU flooring better for Pune auto plants?
Epoxy is the standard choice for machining, assembly and stores because it resists oils and abrasion at a reasonable cost. PU flooring is better in areas with hot water, thermal shock or where some flexibility is needed. Many plants combine both.
Pune mein epoxy flooring ka rate kya hai?
Pune mein 2026 mein epoxy coating lagbhag ₹45–70 per sq ft aur 2 mm self-levelling floor ₹115–165 per sq ft ke beech hai. Site visit ke baad sahi rate pata chalta hai.